The Importance of Leak Testing in the EV Sector with Kao Metrology Solutions

Leak testing plays a crucial role in ensuring safety and quality, especially in the electric vehicle (EV) industry. At Kao Metrology, we provide advanced leak testing devices that meet the high standards of industries like EV manufacturing, where precision is essential.

Why Leak Testing is Important for EVs

In electric vehicles, battery safety is critical. If there are leaks in the battery compartment, moisture can enter and cause damage like corrosion, short circuits, or even fires. Leak testing makes sure the battery is sealed properly, reducing these risks.

EVs also rely on complex electrical systems that must be protected from water and dust. Leak testing helps detect any potential gaps that could let contaminants in, which could lead to malfunctions. Efficiency is also important in EVs, and any leaks in systems like cooling or tire pressure monitoring can lower performance. By preventing leaks, manufacturers can maintain energy efficiency.

Finally, strict safety and quality standards in the EV industry require leak testing. This ensures that vehicles are safe, efficient, and meet all industry regulations, which also helps avoid expensive recalls or repairs.

Kao Metrology Leak Testing Solutions

At Kao Metrology, we offer a range of leak testing devices designed for different needs. Our devices are easy to use and come with features like high accuracy, large memory for storing test results, and data sharing with robots or PLCs.

One of our key products is the KD201 Leak Testing Device. It operates within a test pressure range of 0.2 to 7 bar and can detect leaks up to 999.99 cm³/min with high precision. It has a 7-inch color display, stores the last 10,000 test records, and allows you to share data easily with industrial systems. KAO Metrology KD201 Leak Testing Computer


The KD250-251 Leak Testing Device offers similar features with additional options like manual or electric pressure regulators and easy-to-use internal regulators. It also stores up to 10,000 test results and has a user-friendly interface that operates like a mobile phone.

KAO Metrology Leak testing Computer KD251


For more complex needs, our KD350-360 Leak Testing Device provides two channels for leak testing, along with memory for 100 different parts and test settings. Like the other models, it includes easy data sharing options and visual and audio alerts to ensure accurate testing.

KD350 Leak Testing Computer by KAO Metrology


Why Choose Kao Metrology?

Kao Metrology’s leak testing devices are designed to handle both small and large components. They are equipped with wireless or Ethernet connections, making it easy to share test results and integrate with your existing systems. Our devices are user-friendly, efficient, and come with one-button calibration for quick setup.

If you are looking for reliable and advanced leak testing devices for your manufacturing process, contact us to learn more.